Absorbing foreign advanced technology is the foundation of
producing LP series bottle unscramble machine. It is developed and
researched according to the requirement of high speed direction and
this machine is the leading equipment in domestic market.
Properties and advantage:
A) The main motor speed reducer applies torque limit mechanism to
avoid harming the machine when trouble happens.
B) Twice push rowing bottle mechanism is used to ensure every
bottle location has bottle which apparently prompts bottle output
efficiency.
C) Bottle handling air conveyor prevents bottles from dropping down
when in transportation.
D) Damaged bottles shall be rejected according to the reject
mechanism.
E) This machine is equipped with blocking bottle detector. It will
stop and alarm when bottle blocks.
F) No-bottle detector will send signal to elevator immediately when
the bottle quantity is few and elevator shall supply bottles
automatically.
G) Photoelectric switch is installed on the air conveyor to control
the unscramble machine.
H) Bottle unscramble machine has oil mouths which make the gear,
bearing and cam lubrication conveniently.
I) Main electrical appliance (Inverter, PLC, Photoelectric switch,
Relay) is from MITSUBISHI, OMRON, SIMENS and so on
J) Air system uses TAIWAN AIRTAC.
Water Blowing-Filling-Capping Combiblock Filling Machine for
Blowing unit
1) Special designed secondary blowing system monitors in time
pressure curve of bottle stretch process in each cavity to provide
accurate and timely parameters for technical adjustment, which is
more convenient for operators to adjust technical parameters.
2) Adopt manipulator transfer technology that cam mechanism has
precise control. Catch and send preforms at high speed and the
quality is reliable. Taking preform, sending preform, taking bottle
and sending bottle match action of opening and closing mould to
ensure that the movement process is exact and high efficient.
Taking preform, sending preform, taking bottle and ranking bottle
are finished automatically by manipulator, avoiding middle
pollution.
3) The cam mechanism controls exactly opening and closing of mould
frame. Special mould locking and pressurizing system and simple and
firm mould frame structure can control independently the blowing
parameters of each cavity. Good malfunction diagnosis function and
special blowing structure ensure the sealing reliability under
various pressure. The blowing pressure can be adjusted.
4) Stretch rod control exactly preform's axial stretch. The first
blow and second blow control preform's vertical stretch. By precise
adjustment of the first and second blow, the ideal distribution of
bottle wall thickness can be achieved.
5) Break conventional design and adopt structure of coaxial rotary
bushing with small cubage and light weight. Adopt two deep groove
ball bearings to fix two ends to make outside sleeve and core axes
concentric, to ensure that the rotary sealing ring is not easy to
be damaged. At the same time, increase one water back channel to
make the leakage water in Gore circle flows back along pipe,
ensuring that the water distributor won't have leakage.
6) Heater adopts extend 6-section short wave infrared ray
temperature control. Pre-heating zone and adjusting zone's lamps
can be controlled and adjusted respectively by technical
requirement. Equip real-time temperature monitoring system to
ensure stable and accurate process.
7) Cooling water channel and preform cooling system effectively
protect the bottle moth and avoid high temperature occurring in
outside wall of the preform. Our company's heating system can save
energy 20% compare with other suppliers.
8) Pneumatic line parts increase exhaust recycle system (according
to customer's requirement) can save air 30%-50% to save energy
consumption and reduce cost.
9) Parameters of heating temperature and blowing time can be set
according to different preform and bottle shapes. While changing
bottle shape, user only needs to call the pre-set parameters.
Technical Parameter:
| Model | Cavity | Capacity | Size |
| LP-14 | 14 | 7000-8000bph | 2000*3200*2200 |
| LP-16 | 16 | 9000-12000bph | 2200*3600*2200 |
| LP-18 | 18 | 12000-15000bph | 2800*3600*2500 |
| LP-21 | 21 | 18,000bph | 3200*3800*2500 |
